FA204K Carding Machine
This machine is used for processing cotton and man-made fibre or blends in length 22~76mm.
Specifications:
1. Output: up to 45kg/h (max.)
2. Sliver count: 3.5~6.5g
3. Layer weight: 400~800g/m
4. Working width: 1000mm
5.Total draft: 68.7~152.8
6. Taker-in diameter: ￠250mm
7. Taker-in speed: 823; 938; 1039rpm
8. Doffer diameter: ￠706mm
9. Doffer speed: 4-46rpm
10. Cylinder diameter: ￠1289mm
11. Cylinder speed: 323, 360, 403r/min
12. No. of revolving flats(working/total): 39/104
13. Auxiliary carding parts: Taker-in carding segment, fornt 4 rear 2 stationary flats with 1web purifier.
14. Can size(mm): ￠600*900, ￠600*1100
15. Total installed power: 5.72kw
16. The main motor: 3.3kw
17. Doffer motor: 1.5kw
18. Motor for cleaning roller: 0.37kw
19. Motor for feeding roller: 0.55kw
20. Floor area (LxW): 3721*2033(mm)
21. Net weight: approx. 5500kg
22. Continuous suction: air exhaust amount 2800~3500m3/h for continuous suction.
Features:
1. Energu-saving clutch fixed on shaft of the main motor,using V-belt to drive Cylinder and then the taker-in driven,this structure is sumple and reliable and smooth to start.A taker-in speed sensor is fixed to control its speed to suit the starting and stopping of Doffer,which prevents block-up of card.
2. The Doffer motor adopts AC stepless frequency control piecing-up with low speed and running rapidly,it is convenient to operate,sensitive and reliable to control.Synchronous tooth belt make it run steedily with low noise.
3. The feed roller is driven by a separate motor and synchronously controlled with Doffer through inverter and PLC.
4. Adopt inclined three-roller stripping device;above the stripping roller,an actively transmitted cleaning roller is fixed to prevent Doffer clothing from being damaged.Between the squeeze roll and the big calendar roller,a movable curl plate conderser is fixed to improve its working stability.At the same time,equip the machine with cross apron web-collecting syetem for spinning staple fiber according to customer’s materials.
5. Suction form:Adopt upper or lower continuous suction according to customer’s requirements.
6. The specially-made framework and the integrated circular side frames,with high intensity,easily adjusted and convenient to dismount Cylinder screen.
7. Suitable for laps or chute feeding,and interfaces are kept for the autoleveller in the place of the feed roller and the step calendar roller.
8. Front 4 rear 2 stationary flats and taker-in segment plates are fitted.
9. Optimum designed constructions of the Cylinder and Doffer ensure its precision and stiffness.
10. Convenient totally-enclosed safety covers.
11.There are 4 automatic stop motions,with speed and all faults display.
12. Small heel-toe of flat is 0.56mm, combing efficiency is improved.
13. Adopt staged roller for delivery calendar roller to make slivers compact, eliminate incidental draft and increase can capacity.
